Process Engineer – Plastic injection

IMI plc

We are a global specialist engineering company that creates breakthrough solutions. We are curious and like to solve problems, partnering with our customers to solve the demands of today and prepare for the challenges of tomorrow. We embrace innovation and care about outcomes that are good for business, everyday life and making a better world – creating lasting impact for everyone.

We design, build and service highly engineered products in fluid and motion control applications. We focus on five market sectors: Industrial Automation, Process Automation, Climate Control, Life Science and Fluid Control, and Transport.

Our partnership approach breaks through problems and reduces complexity. We don’t invent in isolation – we collaborate with our customers. We listen closely and we think differently, creating space for diverse minds to innovate. We are working together to make businesses safer, more sustainable and more productive.

Role Overview

The Process Engineer specializing in plastic injection molding is a key point of contact for operations, ensuring the optimization and stability of injection molding processes. This role involves interacting with critical business areas, understanding technical and operational issue. It requires a combination of technical expertise in injection processes and strong communication skills to bridge production needs with engineering and quality best practices.

Work Environment: On site 

Key Responsibilities

·       Process Optimization: Develop, implement, and maintain efficient injection molding processes to meet production targets and quality standards.

·       Standardization: Conduct comprehensive capacity studies within the injection molding area to identify bottlenecks and implement standardized processes (Machine balance studies) aimed at reducing nonproductive downtime and improving overall equipment efficiency (OEE).

·       Continuous Improvement: Drive initiatives such as Kaizen events, lean manufacturing practices, and process audits to enhance productivity and reduce waste.

·       Tooling & Equipment Management: Collaborate with tooling engineers and maintenance teams to ensure molds and machines are properly maintained and optimized

·       Quality Assurance: Work closely with quality teams to ensure compliance with specifications, standards, and customer requirements.

·       Documentation & Reporting: Prepare and maintain process documentation, including work instructions, visuals aids and performance reports.

·       Training & Support: Provide technical guidance and training to operators and technicians on best practices for injection molding.

·       Cross-Functional Collaboration: Partner with design, production, and projects engineer teams to support new product launches and engineering changes.

·       Analyse existing business processes and recommend improvements or optimizations

Critical Competencies for Success

·       Deep understanding of plastic materials, mold design, machine parameters, and process optimization techniques.

·       A focus on achieving key performance indicators (KPIs) such as OEE, scrap reduction, and cycle time improvement. Demonstrates a sense of urgency and ownership in resolving production issues.

·       Ability to systematically diagnose complex process problems, perform root cause analysis, and implement data-driven solutions. Strong analytical skills to interpret data from DOE (Design of Experiments), SPC (Statistical Process Control), and capability studies.

·       Knowledge of Lean Manufacturing principles and Kaizen practices to drive operational excellence

·       Ability to lead initiatives that reduce waste as changemodel, improve cycle times, and enhance productivity.

·       Competence in using statistical tools for process monitoring and capability studies

·       Strong interpersonal and communication skills to work effectively with production, design, maintenance, and quality teams.

·       Experience in managing multiple projects, timelines, and resources effectively.

Level of Education and Experience:

• Bachelors in: Industrial Engineering, Mechanical Engineering, Process and Automation
• 3 to 5 years of Experience in Automotive Industry
• English level Advanced

Health & Safety

The physical demands described within the Key Duties & Responsibilities section of this job description are required to perform the essential functions of this position.  Reasonable accommodations may be made for individuals with disabilities.  Please contact your local HR representative to discuss the specific Work Conditions and Physical Requirements of this role.  

Health, Safety, and Environmental Duties – At IMI we are all personally committed to protecting our people, minimizing our impact to the environment, the communities we operate in and our company. All members of our workforce have the duty to ensure the health, safety and welfare of themselves, others, and the environment. Every employee is expected to follow all HSE operating procedures, also to challenge any observed behaviors or unsafe acts.

Code of Ethics

IMI requires the highest standard of ethics in all business dealings, particularly with customers, suppliers, advisors, employees, and the authorities. In accordance with the IMI Way: Our Code of Responsible Business.

Changes to This Job Description

IMI may amend this job description in whole or part at any time.

 IMI is an equal opportunity employer. Qualified applicants will be considered without regard to age, race, creed, color, national origin, ancestry, marital status, affectional or sexual orientation, gender identity or expression, disability, nationality, sex, or veteran status.